How to Select Wear Resistant Ceramics for magnetic separator

Due to the excellent performance of wear resistant ceramic liner pieces, it has the unparalleled superior advantages compared with other metal and non-metal materials.It can replace stainless steel, rubber sheet,anti-wear non-metallic coatings,etc.as abrasion resistant materials. 

What’s the excellence of Chemshun ceramic linings for magnetic separator ?

1. Super hard and wear resistant

The hardness of the wear-resistant ceramics is HRA≥85, and the highest can reach HRA92. Its particle erosion resistance is more than 10 times that of domestic wear-resistant rubber and more than 3 times that of imported rubber;

2. Uniform and non-magnetic

Wear-resistant ceramics do not have any magnetism, and have superior performance that other wear-resistant metal materials cannot replace;

3. High separation rate

As wear-resistant ceramics have good surface characteristics, they can effectively improve the separation efficiency of iron powder and improve the grade of iron powder;

4. Safe and reliable

Using high-strength non-magnetic adhesive, the bonding strength of the wear-resistant ceramic and the metal cylinder can reach a shear strength of more than 30MPa, and the toughness is excellent, which can adapt to various temperature changes and vibration conditions;

5. Wide application range

Wear-resistant ceramics are mainly used for magnetic separator cylinder equipment that requires non-magnetic properties to replace the wear-resistant rubber layer on the surface of stainless steel. In addition, it can also be used on a variety of severely worn beneficiation equipment, including various chutes, pipelines and other equipment.

Chemshun Ceramics Company produce and help customer to select various shapes of abrasion resistant ceramics. And pleasure to share how to select abrasion resistant ceramic lining pieces for magnetic separator.

Wear resistant ceramic tiles are not an essential part of the magnetic separator. They are only mounted when customer needs to perform abrasion resistance treatment on the surface of the magnetic separator to extend the use time ; In rough separation, it is more appropriate to install a patch when the mineral particles are likely to cause wear to the magnetic separator; in addition, ceramic mosaic tiles can also be installed inside the tank of the wet magnetic separator.

The magnetic separator is suitable for choosing small pieces of ceramics due to its small size, such as 10*10. The ceramics should not be too thin, otherwise it will not protect the magnetic drum, and it should not be too thick, otherwise it will affect the magnetism. It is recommended to use 10*10*3 wear resistant ceramic tiles.

When selecting wear-resistant ceramic lining pieces for magnetic separators, pay attention to the fact that there are no black spots on the surface of the tiles, neatly arranged, and no deformation. In order to increase the contact area with the glue, it can also be made into the kind of wear-resistant ceramic sheets with recesses.


Keyword: ceramic balls